TTPL has developed energy efficient and environment friendly thermal paint stripping plants which are proven as most economical and effective method of paint stripping. Paint stripping plants are also called Jig cleaning units or grating cleaning plants and can be used for Jig cleaning, skid cleaning, grating and hanger cleaning.
Working principle
- Air-Gas mixture is injected from bottom in a chamber filled with hot sand
- The volatile organic matter in paint gasifies and gets completely burnt.
- The rubbing action of hot sand removes the inorganic matter on jobs completely without any distortion.
- The particulate matter in exhaust gas is removed /cleaned by Bag Filter.
Superior Features
- Less Fuel Consumption- Minimizes external fuel consumption result in Low Running / Operating Cost
- Environment friendly process with Bag House ( Patented Design ) for flue gas cleaning
- Operator friendly plant; well instrumented with appropriate safety interlocks
- Easy to operate Semi-automatic plant with simple operational methodology
- Easy to maintain.
- Services and spares are easily available.
- Gaseous fuels (LPG, CNG) can be used.
- Tailor Made Models facilitates various sizes of jig cleaning, hanger cleaning and skid cleaning.
- Fast Cleaning Cycle – Simultaneous operation of burning and rubbing.
- Uniform heating avoids damage or distortion of job.
- Minimal labor needed to operate – Normally 1 operator & 2 workers.
- No High Pressures – the entire plant runs at atmospheric pressure which minimizes potential risk hazard of high pressure system.
- No Odor – LPG gives clean combustion & Odorless operation without secondary incineration.
- No Chemical requirement.
- No Sludge generation.
- Effective Cleaning.
Applications
- Automobile Industry
- Paints Industry
- Plastic Industry (where Injection molding is involved)
- All Paint Shops
Industrial processes using high sulfur fuels such as Coal, Pet Coke, heavy oil etc emit sulfur dioxide gas in large quantities. These emissions are harmful to environment causing acid rain, damage to equipment & public health and shall be subject to stringent statutory norms in near future.
Transparent Technologies has established itself as the first Flue Gas Desulphurization Systems (FGD) manufacturer in india by successfully commissioning first of its kind flue gas desulphurization systems (FGD) plant on 100 % pet coke fueled captive power plant in North India. This FGD plant is based on wet limestone process which generates Gypsum as a byproduct. This Gypsum is 100% consumed in cement making. The above referred FGD plant in India is operational since February 2012.
Transparent Technologies is the only FGD manufacturer in India having 100 % in house design capabilities. TTPL builds flue gas desulphurization (FGD) plants / DeSOx from first principles along with our in house expertise and design capabilities.
TTPL offers Flue Gas Desulphurization (FGD) plants based on following technologies:
- Wet Flue Gas Desulphurization System
- Limestone Process
- Sodium Process
- Ammonia Process
- Seawater Process
- Semi-Dry Flue Gas Desulphurization System
- Flash Absorption Process (FAP) – Lime based
- Spray drying Process –Lime based
- Dry Flue Gas Desulphurization System
- Furnace Sorbent Injection
Selection of FGD Process
The selection of FGD process for a given application is dependent on the following factors –
- The cost and availability of reagents
- Utilization and disposal of by-products
- SO2 content in exhaust gases
- Emission requirements
- Size of the plant
Years of experience in delivering pioneering solutions coupled with robust engineering methodologies and professional project management make TTPL the most dependable FGD manufacturer in India
Applications
- Power Plants
- Thermal power plants
- Captive power plants
- Utility Power Plant
- Utility Boilers and Heaters
- Smelting Plants
- High sulfur containing Iron Ore smelting
- Copper smelting
- Zinc smelting
- Lead smelting
- Incineration Plants
- Hazardous waste incinerator
- Municipal solid waste incinerator
- Other plants using high sulfur containing fuel
- Coke ovens.
- Cupola Furnace.
- Carbon black manufacturing.
- Furnace oil / heavy oil fired boiler & Heaters.
